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By lyuesword | 31 August 2020 | 1 Comments

Tamahagane Steel - From the Past to the Future

History of Tamahagane Steel

Shaken from head to toe by wars, Japan was a peculiar country when it came to forging weapons and armor.

At first, the general norm around the world was swords of iron and bronze. These, a true marvel of their time, were used for many years, and became essential when facing less developed civilizations, offering a deadly advantage.

The Japanese, for example, owe part of their success in taking over Japanese territory —before it was called Japan— to these swords.

However, over time, the advantages of a stronger and more resistant material, capable of holding a sharper edge, were discovered: steel. And, when steel forging became popular, the Japanese had a hard time with it.

While most advanced countries had access to easy-to-treat steel, Japan had to make do with what it had in its limited territory.


Around the 8th century, Japan’s ironmaking technology took a turn, from importing steel to using iron sand (satetsu) that they collected from Shimane —even today, iron sand for sword is still being collected there.
Because of the loose nature of the sand, it was difficult to use it to forge steel in a traditional furnace. To solve this, the Japanese developed a special furnace called the TATARA.



What made the tatara special was the ability to melt the iron sand in stages. Unlike other methods, the charcoal was placed on top of the sand. In addition, the furnace was made of clay, so that it could be broken up once the melting was completed to remove the Tamahagane.

Even without scientific knowledge of the amount of carbon needed in the Tamahagane, the Japanese blacksmiths of the time were able to choose the best parts to create the samurai swords.

It was a craft surrounded by mysticism, in which the blacksmith’s eye and experience was fundamental to classify the Tamahagane steel.

He judged the pieces without really knowing their composition, simply by the color of their edges. And yet, with such a degree of mystery, Japanese blacksmiths were able to create some of the most famous swords in the world, known for their strength, speed, and beauty.





Is today’s Tamahagane the same as the one from ancient times?

Because of the nature of the Tamahagane steel, which can only be built with iron sand, it is the same.

Throughout history, new and more efficient ways of producing steel have been found. Thus, today the industry has a huge variety of steel, each with different characteristics and applications.


Tamahagane steel, however, can only be created in the traditional way.

So important is this steel to the Japanese culture that it is even regulated, which considerably increases the difficulty of obtaining it for sword making.

The methods used for the creation of Tamahagane steel are also regulated. The Nittoho organization strictly controls the process, step by step, to ensure the quality of the sword.

This organization is also in charge of managing the sales and distribution of the iron sand. Analyzing it under a strict control, they are in charge of checking that it meets their requirements, guaranteeing its quality.

This whole process, and the scarcity of iron sand, considerably increases the price of these swords.

However, the possibility of having a real samurai sword made exactly like the one used by these warriors in feudal Japan is worthwhile for many.


If you are looking for a Tamahagane steel Katana, you can create one via our custom form. (3-4 months for production)


 

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